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AllDayShirts Opens New Pennsylvania Location With Automation, DTF

The Lebanon-based facility will provide more customers one-day shipping and will house direct-to-film decoration services.

Key Takeaways

• AllDayShirts (asi/45492) is opening a 92,000-square-foot facility in Lebanon, PA, later this year, expanding its fulfillment network to provide next-day ground shipping to an estimated 100 million customers and two-day shipping to more than 275 million.


• The new facility will use Locus Robotics warehouse automation to help increase fulfillment speed, accuracy and scalability while supporting faster delivery of custom apparel orders

AllDayShirts (asi/45492) has a new home for its custom apparel printing and shipment. The firm announced in a press release this month that it will open a 92,000-square-foot facility in Lebanon, PA, which will begin operations later this year.

“Our customers are almost always working against a deadline,” said Brian Roberts, co-founder of AllDayShirts. “It might be a school event next week, a memorial service, a corporate function, a charity run. Whatever it is, the order has to be delivered on time, and getting it there as fast as possible genuinely matters to people.”

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AllDayShirts (asi/45492) will open its new 92,000-square-foot facility in Lebanon, PA, later this year.

AllDayShirts is incorporating automation into the new facility with warehouse robots from Locus Robotics, which will work alongside warehouse associates to perform tasks like picking.

“Our automation will help AllDayShirts support its associates, adapt to changing demand and move high-volume apparel orders through its Lebanon facility with greater speed, accuracy and consistency as the company scales its fulfillment network,” said Dean Froehlich, sales executive at Locus Robotics.

The Pennsylvania facility will complement AllDayShirts’ existing facilities in Pompano Beach, FL, and Schertz, TX, providing next-day ground shipping availability to what AllDayShirts estimates to be around 100 million customers, and within two-day shipment for more than 275 million.

“Adding the Lebanon warehouse was an easy call for us,” said AllDayShirts co-founder Scott Roberts. “It puts our inventory and our print operations closer to a huge part of our customer base, and that’s the whole point of the investment.”